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Latest News

Chris Rodger   New Head Of Sales At Rack Group

Introducing Our New Head of Sales

Rack Group is thrilled to announce the appointment of Chris Rodger as the company’s new Head of Sales.

Rack Group Training Courses Achieve Prestigious Assured By RoSPA Qualifications

Rack Group’s Training Courses Achieve Prestigious Assured by RoSPA Qualifications

Rack Group, is thrilled to announce that our racking inspection and maintenance training courses have received the esteemed Assured by RoSPA Qualifications.

WEB_RackArmour_9 1.jpg

Unlock the hidden potential of your warehouse space

In this blog post, we will provide you with practical insights, expert advice, and proven strategies to help you unlock the hidden potential of your warehouse space.

Chris Rodger New Head Of Sales At Rack Group

Rack Group welcomes Chris Rodger to lead the sales team

We're delighted to announce the latest addition to our team: Chris Rodger, who joins us as our new Head of Sales. With over two decades of experience in the industrial workspace, particularly within the material handling sector, Chris brings a wealth of expertise to our company.

Here at Rack Group, we pride ourselves on delivering comprehensive racking solutions, encompassing design, installation, repair, and training services. With Chris on board, we're excited to further enhance our offerings and continue providing exceptional service to our valued clients.

Chris's extensive background in sales leadership, coupled with his deep understanding of our industry, positions him as a valuable asset to our team. His commitment to excellence aligns perfectly with our company values, and we're confident that his contributions will help drive our sales strategy forward.

Before joining Rack Group, Chris held prominent roles within the material handling sector, where he demonstrated a strong track record of driving growth and fostering strategic partnerships. We're thrilled to welcome him to our team and are eager to see the positive impact he will make.

"I am excited to join Rack Group and contribute to the company's continued success," said Chris Rodger. "Rack Group has a strong reputation for delivering top-notch solutions, and I look forward to leveraging my experience to further enhance our sales efforts and exceed customer expectations."

As part of the IWS Group, Rack Group remains dedicated to delivering innovative solutions and outstanding service to our clients. Chris's appointment reaffirms our commitment to excellence and our ongoing pursuit of customer satisfaction.

"We are delighted to welcome Chris to the Rack Group family," said Stuart Ovington, Managing Director at Rack Group. "His extensive experience and passion for delivering results will undoubtedly strengthen our sales team and reinforce our position as a leader in the racking industry. We look forward to the valuable contributions Chris will make as we continue to innovate and grow."

We're excited about the opportunities that lie ahead with Chris on board, and we look forward to the continued growth and success of Rack Group under his leadership.

Speak to a member of the team today.

Latest News

Rack Group Training Courses Achieve Prestigious Assured By RoSPA Qualifications

Rack Group’s Training Courses Achieve Prestigious Assured by RoSPA Qualifications

Rack Group, is thrilled to announce that our racking inspection and maintenance training courses have received the esteemed Assured by RoSPA Qualifications.

WEB_RackArmour_9 1.jpg

Unlock the hidden potential of your warehouse space

In this blog post, we will provide you with practical insights, expert advice, and proven strategies to help you unlock the hidden potential of your warehouse space.

Managing UK And Euro Pallets

How best to manage UK and Euro pallets in one warehouse

As the demands of the modern supply chain evolve, many businesses face the challenge of accommodating different pallet types due to their regional or international operations.

Rack Group, a leading name in innovative racking solutions, is thrilled to announce that our racking inspection and maintenance training courses have received the esteemed Assured by RoSPA Qualifications. This recognition signifies a remarkable achievement in our training courses to enhance workplace safety and to upskill internal teams to inspect and repair racking systems effectively.

Assured by RoSPA Qualifications, a nationally recognised Awarding Organisation, provides a stamp of assurance that our courses meet the highest standards in health and safety.

Stuart Ovington, Managing Director of Rack Group, expressed his enthusiasm about this accomplishment, stating, “We are delighted to receive the Assured by RoSPA Qualifications for our racking inspection and maintenance training courses. This recognition reflects our commitment to delivering top-notch training that not only enhances the skills of employees but also ensures the highest standards in safety and competence. This qualification is a testament to the quality and relevance of our training programs, ensuring that they are pitched at the appropriate level and delivered with excellence.ā€

Stuart also added that ā€œCourse Assurance from RoSPA Qualifications instils confidence in our stakeholders, including customers, employees, and partners, by guaranteeing that:

  • The course content contains relevant and up-to-date information.
  • The course is pitched at the appropriate level for effective learning.
  • The course meets high standards for trainer competence and overall quality.

The RoSPA Qualifications ‘stamp of assurance’ is a recognition of our commitment to delivering excellence in workplace safety.ā€

Rack Group remains dedicated to advancing workplace safety and empowering teams with the skills needed to maintain and enhance racking systems securely.

END

About Rack Group

Rack Group is a pioneering company specializing in racking solutions, offering innovative products and services to optimize warehouse spaces. With a focus on safety and efficiency, Rack Group designs, and installs racking systems and mezzanine floors and additionally racking inspection, maintenance, protection and training solutions, ensuring clients’ storage systems meet the highest standards and longest lifespan. Visit www.rackgroup.com for more information.

Rack Group training courses

Having the in-house personnel with the skills to quickly spot, assess and repair your racking, can have significant savings and improve safety and productivity. The Inspection course empowers internal teams to provide regular internal checks of racking to ensure it stays safe to support your stock and remains structurally sound. Our racking maintenance training, provides your team with the skills and knowledge required for them to safely carry out repairs on damaged racking systems with confidence.

About RoSPA Qualifications

RoSPA is a not-for-profit organisation that has worked for more than 100 years to help people recognise and reduce their risk of accidents, at home, on the road, at work and at leisure. Their goal is to enable everyone to live their lives to the full, safely. Visit About Us – RoSPA for more information.

optimising warehouse space

Warehouse space is a valuable asset that can significantly impact a company’s bottom line. Maximizing the utilization of this space not only enhances operational efficiency but also helps in cost reduction or even having to not move or expand a warehouse footprint. However, identifying and addressing underutilized areas can be a daunting task. That’s where we come in!

In this blog post, we will provide you with practical insights, expert advice, and proven strategies to help you unlock the hidden potential of your warehouse space. We’ll guide you through the process of reducing underutilized space, ensuring that you have the knowledge and tools to make informed decisions.

Whether you’re a warehouse manager seeking to optimize your storage capacity or a financial manager looking to reduce unnecessary expenses, this blog post is designed to provide you with valuable information and actionable steps to achieve your goals.

Before diving into the process of reducing underutilized warehouse space, it’s crucial to conduct a thorough assessment of your current space utilization. By gaining a clear understanding of how your warehouse space is currently being utilized, you can identify areas of improvement and make informed decisions. Start by examining your inventory and storage patterns. Take stock of the types of products you store, their demand levels, and their storage requirements. Identify any discrepancies between inventory levels and storage capacity. This analysis will help you identify areas where space is being underutilized or overutilized.

Evaluate Space Allocation

Assess how your warehouse space is currently allocated and utilized. Measure the actual space occupied by various storage systems, equipment, aisles, and other infrastructure components. Compare this with the planned or designated space. Identify areas where space is underutilized, such as wide aisles, empty racks, or unused corners.

Utilize Data and Metrics

Leverage data and metrics to quantify the extent of underutilization and measure the effectiveness of your space utilization efforts. Key metrics to consider include storage capacity utilization, inventory turnover rates, and storage density. Analyzing these metrics will provide insights into the areas that require attention.

Engage Warehouse Staff

Involve your warehouse staff in the assessment process. They possess valuable first hand knowledge and insights about the warehouse’s day to day operations. Conduct interviews or surveys to gather their input on areas of potential improvement and underutilization.

By conducting a comprehensive assessment of your warehouse’s space utilization, you lay the foundation for effective optimization. Identifying underutilized areas and understanding the factors contributing to low utilization enables you to make targeted improvements.

Optimizing Warehouse Layout and Organization

A well-optimized warehouse layout and organization play a pivotal role in maximizing space utilization. By strategically arranging your storage systems and streamlining workflows, you can make the most of every square foot in your warehouse. Let’s explore some effective strategies for optimizing your warehouse layout and organization.

  1. Reevaluate Racking Systems: Start by reassessing your racking systems. Consider implementing space-saving solutions such as narrow aisle racking or high-density storage systems like push-back or drive-in racks. These systems maximize vertical space utilization and allow for tighter aisle configurations.
  2. Embrace Vertical Space: Make use of vertical space by installing mezzanine levels or double-decker storage systems. These additions increase your storage capacity without expanding your warehouse’s footprint. Utilize stackable containers or bins to efficiently store goods and create vertical storage columns.
  3. Implement Efficient Slotting Techniques: Optimize your slotting strategy by analyzing product characteristics, demand patterns, and picking frequencies. Categorize your products based on their storage requirements and pick frequencies to assign them to the most appropriate locations. This reduces unnecessary travel time and increases efficiency.
  4. Utilize Mobile Shelving Systems: Mobile shelving systems are an excellent solution for warehouses with limited space. These systems use movable racks that compact together, creating additional aisle space when not in use. By maximizing aisle space, you can allocate more room for storage.
  5. Consider Cross-Docking Operations: Cross-docking is a technique that allows goods to be transferred directly from inbound to outbound vehicles with minimal or no storage time. By eliminating the need for traditional storage, cross-docking reduces space requirements and expedites order fulfilment.

By revaluating your racking systems, embracing vertical space, implementing efficient slotting techniques, utilizing mobile shelving systems, and considering cross-docking operations, you can optimize your warehouse layout and organization to reduce underutilized space.

Maximizing Inventory Management Efficiency

Efficient inventory management is key to reducing underutilized warehouse space. By implementing effective inventory control measures and adopting smart strategies, you can optimize inventory levels and storage space utilization. Let’s delve into strategies for maximizing inventory management efficiency.

  1. Conduct ABC Analysis: Perform an ABC analysis to categorize your inventory based on its value and demand. Classify items as A (high-value, high-demand), B (moderate-value, moderate-demand), and C (low-value, low-demand). This analysis helps prioritize storage space allocation and inventory control efforts.
  2. Implement Just-in-Time (JIT) Inventory Management: Just-in-Time inventory management focuses on minimizing excess inventory by receiving goods as they are needed for production or order fulfillment. This approach reduces storage needs, lowers carrying costs, and ensures efficient utilization of warehouse space.
  3. Optimize Reorder Points and Order Quantities: Fine-tune your reorder points and order quantities to align with demand patterns and lead times. By accurately forecasting demand and adjusting reorder points, you can avoid overstocking or stockouts, thereby optimizing storage space utilization.
  4. Implement Cycle Counting: Instead of relying solely on time-consuming and disruptive physical inventory counts, consider implementing cycle counting. Cycle counting involves regularly counting a small portion of your inventory on an ongoing basis. This approach provides accurate inventory visibility and helps identify and rectify discrepancies promptly.
  5. Leverage Technology: Leverage inventory management software and warehouse management systems (WMS) to gain real-time visibility into your inventory levels, locations, and movements. These technological tools enable efficient inventory tracking, order fulfilment, and space optimization.

Embracing Automation and Technology

In today’s fast-paced world, embracing automation and technology is crucial for efficient warehouse operations and space utilization. By leveraging advanced systems and tools, you can enhance productivity, accuracy, and space optimization. Let’s delve into the benefits of embracing automation and technology in warehouse optimization.

  • Automated Storage and Retrieval Systems (AS/RS): AS/RS systems are robotic systems that automate the storage and retrieval of goods. These systems utilize advanced technologies such as automated conveyors, cranes, and robots to efficiently move and store inventory. By maximizing vertical space utilization and reducing manual handling, AS/RS systems can significantly optimize warehouse space.
  • Pick-to-Light and Put-to-Light Systems: Pick-to-Light and Put-to-Light systems use visual indicators to guide warehouse personnel during order picking and put-away processes. These systems improve accuracy, reduce errors, and enhance productivity. By minimizing travel time and optimizing pick paths, they contribute to efficient space utilization.
  • Warehouse Management Systems (WMS): A robust WMS is essential for effective warehouse management. These software platforms provide real-time visibility into inventory, order processing, and space utilization. By automating tasks such as inventory tracking, order routing, and space optimization, WMS significantly enhances warehouse efficiency.
  • Internet of Things (IoT) Sensors: IoT sensors can be installed throughout the warehouse to monitor and collect data on various parameters such as space utilization, temperature, humidity, and equipment performance. By analysing this data, you can identify bottlenecks, optimize workflows, and make data-driven decisions to maximize space utilization.
  • Warehouse Visualization and Simulation Tools: Utilize warehouse visualization and simulation tools to model and analyse different layout configurations. These tools provide a visual representation of your warehouse and simulate the impact of layout changes on space utilization. By experimenting with various scenarios, you can make informed decisions about optimizing your warehouse layout.

By embracing automation and technology, you can revolutionize your warehouse operations and achieve maximum space utilization.

Summary and Key Takeaways

In this article, we’ve explored various strategies and techniques to reduce underutilized warehouse space or repurpose space. By implementing these strategies, warehouse to financial managers can start to optimize space utilization, increase operational efficiency, and maximize their return on investment.

Warehouse Racking Specialists

We know that every warehouse is unique, so it’s essential to assess your specific needs and tailor the strategies accordingly. Contact our team of experts today to discuss your warehouse optimization needs and explore how our solutions can transform your space utilization. Let’s embark on the path to warehouse efficiency together!

As the demands of the modern supply chain evolve, many businesses face the challenge of accommodating different pallet types due to their regional or international operations. Managing UK and Euro pallets together requires careful planning, efficient space utilization, and proper handling procedures.Ā 

In this article, we will guide you through the process of efficiently handling both UK and Euro pallets, ensuring seamless warehouse operations and improved productivity. So, whether you’re a warehouse manager or a logistics professional seeking practical solutions for managing diverse pallet types, this post is for you. Let’s dive in and explore the strategies and techniques that will help you effectively manage UK and Euro pallets in a single warehouse.Ā 

Understanding UK and Euro Pallets

To effectively manage UK and Euro pallets in one warehouse, it’s crucial to have a solid understanding of the characteristics and dimensions of each pallet type. Let’s take a closer look at UK and Euro pallets, their specifications, and the key differences between them.Ā 

Explanation of UK Pallets and Their Dimensions

UK pallets, also known as “Standard 1200” or “CHEP” pallets, are widely used in the United Kingdom and other parts of the world. These pallets have dimensions of 1200mm x 1000mm, making them slightly larger than Euro pallets.Ā Ā 

Overview of Euro Pallets and Their Standard Size

Euro pallets, also known as “EUR” pallets, are commonly used throughout Europe. These pallets adhere to the European Pallet Association (EPAL) standards and have dimensions of 1200mm x 800mm. Euro pallets are known for their sturdy construction and standardized dimensions, facilitating compatibility across different European countries.Ā 

Key Differences Between the Two Types

While both UK and Euro pallets serve the same fundamental purpose of safely transporting goods, there are significant differences to consider when managing them together in one warehouse.Ā 

  • Dimensions: UK pallets are larger, measuring 1200mm x 1000mm, compared to the 1200mm x 800mm dimensions of Euro pallets. This variation affects how you plan your storage space and configure your racks to accommodate both pallet types efficiently.Ā 
  • Load Capacity: UK pallets generally have a higher load capacity compared to Euro pallets due to their larger size, but itā€™s imperative you check the type of pallet build as this directly impacts load capacity. It’s also crucial to consider weight restrictions and ensure your storage systems can handle the load capacity of both pallet types.Ā 
  • Compatibility: Euro pallets are more prevalent in Europe, while UK pallets are commonly used in the UK and other regions. When managing both pallet types, it’s essential to ensure compatibility with handling equipment, such as forklifts, pallet jacks, and conveyors.Ā 

Evaluating Warehouse Space and Layout

To successfully manage UK and Euro pallets in one warehouse, it’s essential to evaluate your available space and optimize the layout to accommodate both pallet types efficiently. Let’s explore some key strategies for evaluating and maximizing your warehouse space.Ā 

Assessing Available Warehouse Space for Pallet Storage

Begin by assessing your warehouse space to determine how much area you have available for pallet storage. Consider factors such as the total floor space, ceiling height, and any existing storage systems or infrastructure.Ā 

Evaluate the space in terms of both square footage and cubic footage. Remember, effective space utilization involves utilizing the vertical space as well. This evaluation will provide a baseline understanding of your warehouse’s capacity to handle both UK and Euro pallets.Ā 

Optimising Racking and Shelving Systems for Dual Pallet Types

Choosing the right racking system is crucial for efficient pallet storage. Consider the following options to accommodate both UK and Euro pallets:Ā 

  • Adjustable Pallet Racking: Invest in adjustable pallet racking systems that allow for flexible configurations. Adjustable beam levels can be modified to accommodate the dimensions of UK and Euro pallets effectively.Ā 
  • Double-Deep Racking: Double-deep racking systems provide higher density storage by allowing pallets to be stored two-deep. This configuration can be advantageous for accommodating larger quantities of both UK and Euro pallets.Ā 
  • Push-Back Racking: Push-back racking systems enable deep-lane storage and offer high-density storage solutions. These systems use carts or rails to store pallets in a Last-In, First-Out (LIFO) manner. By adjusting the lane widths, you can accommodate both UK and Euro pallets efficiently.Ā 
  • Single size racking: Euro pallets typically can be stored in 1100mm or 700mm deep pallet racking frames. UK standard pallets can be used in 900mm or 1100mm deep pallet racking frames. If you are storing a mixture of Euro and UK standard pallets, an 1100mm deep frame can accommodate both Euro and UK Standard four-way pallets. It is not advisable to stack UK and Euro pallets together.Ā 
  • 50/50 racking: Racking can be installed to support both types of pallets. This can be achieved by installing different widths of racking for each size of pallet.Ā 

Considering Vertical Storage Solutions for Efficient Space Utilization

Maximize your warehouse’s vertical space by considering the following vertical storage solutions:Ā 

  • Mezzanine Floors: Install mezzanine floors to create additional storage levels above the main floor. These elevated platforms provide valuable space for storing UK and Euro pallets without compromising the existing floor area.Ā 
  • Stackable Containers: Utilize stackable containers that can be nested when empty to save space. These containers allow you to maximize vertical storage and efficiently manage both types of pallets.Ā 

Implementing Proper Pallet Storage Practices

Proper pallet storage practices are essential for maintaining an organized warehouse and ensuring efficient handling of both UK and Euro pallets. In this section, we will explore some best practices to consider when storing and managing pallets in your warehouse.Ā 

Segregating UK and Euro Pallets in Designated Storage Areas

To avoid confusion and streamline operations, it’s crucial to segregate UK and Euro pallets in designated storage areas. Clearly mark and label each area to indicate the pallet type it accommodates. This segregation helps prevent pallet mix-ups and allows for easier identification and retrieval when needed.Ā 

Assigning specific zones for each pallet type enables efficient inventory management and minimizes the risk of pallet compatibility issues during order fulfilment.Ā 

Establishing Clear Labelling and Signage Systems for Easy Identification

Implement a robust labelling and signage system to ensure easy identification of both UK and Euro pallets. Use standardized labels that clearly indicate the pallet type, product details, and any specific handling instructions.Ā 

Consider using color-coded labels or signage to further distinguish between UK and Euro pallets. This visual cue helps warehouse staff quickly identify and locate the required pallets, improving efficiency and minimizing errors.Ā 

Implementing FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) Practices

To maintain inventory freshness and prevent product spoilage, it’s essential to implement FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) practices.Ā 

For perishable goods or products with expiration dates, FIFO ensures that older stock is used first, minimizing waste. LIFO, on the other hand, may be more suitable for non-perishable items or products with a longer shelf life.Ā 

By adhering to these practices, you can optimize your warehouse operations and maintain inventory accuracy for both UK and Euro pallets.Ā 

Streamlining Pallet Handling and Transportation

Efficient pallet handling and transportation are essential for maintaining smooth warehouse operations when managing both UK and Euro pallets. In this section, we will explore strategies to streamline the movement of pallets within your warehouse.Ā 

Standardizing Handling Equipment for Both Pallet Types

To ensure seamless pallet handling, it’s important to standardize the handling equipment used for both UK and Euro pallets. This includes forklifts, pallet jacks, and other material handling equipment.Ā 

Investing in versatile equipment that can accommodate both pallet types eliminates the need for separate equipment and reduces complexity in your warehouse operations. Make sure your handling equipment is properly adjusted to safely handle the dimensions and weight capacities of both UK and Euro pallets.Ā 

Utilizing Pallet Conversion Solutions

Pallet conversion solutions offer a practical approach to handle both UK and Euro pallets in a single warehouse. These solutions involve using pallet converters or adaptors to modify the dimensions of the pallets temporarily.Ā 

By employing pallet converters, you can effectively convert UK pallets to Euro size or vice versa when necessary. This flexibility allows for easier handling and transportation of both pallet types within your warehouse and during distribution processes.Ā 

Implementing Efficient Pallet Transportation Processes

Smooth pallet transportation is essential for maintaining a streamlined workflow. Consider the following strategies to enhance pallet transportation efficiency:Ā 

  • Route Optimization: Plan and optimize the routes for pallet movement within your warehouse. Minimize unnecessary travel distances and eliminate bottlenecks to ensure swift and efficient transportation.Ā 
  • Dock Management: Implement effective dock management practices to streamline the loading and unloading of both UK and Euro pallets. Clearly define procedures and provide adequate resources to facilitate seamless pallet transfers.Ā 
  • Collaborative Partnerships: Establish strong relationships with transportation providers who specialize in handling both UK and Euro pallets. Ensure they have the necessary equipment and expertise to handle the specific requirements of each pallet type during distribution.Ā 

Maximizing Efficiency with UK and Euro Pallet Management

Effectively managing both UK and Euro pallets in one warehouse can significantly enhance space utilization, operational efficiency, and overall productivity. By following the strategies outlined in this article, warehouse managers can optimize their pallet storage, streamline handling and transportation, and create a well-organized and efficient warehouse environment.Ā 

Throughout this article, we discussed the importance of evaluating warehouse space, optimizing racking systems, implementing proper storage practices, and streamlining pallet handling and transportation.Ā Ā 

Additionally, considering vertical storage solutions and exploring pallet conversion options further enhance your ability to maximize space and handle different pallet types effectively.Ā Ā 

By implementing these best practices and leveraging the expertise of warehouse design professionals, you can transform your warehouse into a well-optimized space that accommodates both UK and Euro pallets with ease.

Expert Warehouse Racking Specialists

At the Rack Group, we specialise in warehouse racking design and storage optimisation services. Our team of experts can assist you in maximizing the efficiency of your warehouse, offering customised solutions tailored to your specific needs.Ā 

Start maximising your warehouse space and efficiency and contact us today, and experience the benefits of effectively managing UK and Euro pallets in one warehouse.Ā 

Rack Armour DistributorSheffield, UK ā€“ 07 11 2023 ā€“ Rack Group, a leading provider of warehouse safety solutions, is thrilled to announce the expansion of its international distribution network through a new partnership with Lagerinnredning AS, a prominent Norwegian company specialising in warehouse optimisation and equipment.

This strategic alliance marks a significant milestone for Rack Group as it extends its reach into the Norwegian market, offering its state-of-the-art racking impact protection solutions to a broader audience. Lagerinnredning’s commitment to quality and customer service aligns with Rack Group’s mission to deliver unparalleled safety products to the warehousing and logistics industry.

“We are delighted to welcome Lagerinnredning into our family of distributors,” said Stuart Ovington, Managing Director of Rack Group. “Their deep understanding of the Norwegian market and dedication to delivering high-quality solutions make them the perfect partner to represent our Rack ArmourĀ® solutions. We are confident that this partnership will ensure Norwegian businesses have access to the best safety products to protect their staff and infrastructure.”

Tim Solsvik, Managing Director of Lagerinnredning AS, also expressed his enthusiasm for the partnership, stating, “It is with great pleasure that we join forces with Rack Group. Their innovative Rack ArmourĀ® complement our existing products and services perfectly, and we are excited to bring such a reputable brand to our customers in Norway. We believe that the combination of Rack Group’s expertise in warehouse safety solutions and our local market knowledge will result in a highly beneficial relationship for both parties and, most importantly, for our customers.”

Sushil Kumar, Regional Sales Manager of Rack Group said ā€œWe are very excited to work with Tim, and support Lagerinnredning AS with their ambitious growth plans, within the Norwegian marketā€

The collaboration is to start immediately, with Lagerinnredning AS ready to distribute Rack ArmourĀ®. The partnership is expected to improve the availability of premium safety solutions for Norwegian businesses and contribute to safer work environments across the region.

For more information about Rack Group and their Rack ArmourĀ® solutions, please visit www.therackgroup.com or www.lagerinnredning.no.

About Rack Group

Rack Group specializes in providing high-quality, durable safety solutions for the warehousing industry. With a focus on innovation and customer service, Rack Group has established itself as a leader in the field of warehouse safety, offering a wide range of products designed to protect both personnel and infrastructure including racking protection, bumper barriers and safety gates.

About Rack ArmourĀ®

Made from ballistics grade plastic, the Rack ArmourĀ® outer shell is shaped to divert impact energy around the rack leg instead of through it. Any remaining impact energy is absorbed by the interior foam until it is diffused. This twin action protection uniquely helps to maintain the structural integrity of the racking system.

Fitted in seconds and last for years, Rack ArmourĀ® requires no maintenance, and is rust and fade resistant. It is also fully recyclable and suitable for use in food production facilities.

For more information in becoming an international partner, please contact Sushil Kumar via email sushil@therackgroup.com or telephone +44 7708 326150

About Lagerinnredning AS

Lagerinnredning AS is a Norwegian company with a strong focus on warehouse optimization and equipment supply. Renowned for their expertise in creating efficient and safe storage environments, they offer a comprehensive range of products and services tailored to meet the unique needs of their customers.

IWS Group New CEO Richard Harden

Richard Harden is appointed as the new Chief Executive Officer of IWS Group. This strategic move is part of IWS Group’s commitment to fostering innovation and sustained growth, ensuring its continued leadership within the market.

With an extensive leadership background, Richard Harden brings a wealth of experience to IWS Group, having previously held CEO and MD positions at renowned companies such as Stuart Turner Ltd and WILO. Additionally, he served as President of the trade organization BPMA. Throughout his career, Richard has excelled in enhancing top-line growth for private equity-backed firms by forging strategic partnerships and implementing innovative sales and marketing strategies that have led to substantial growth milestones.

Under Richard’s capable leadership, a central focus will be on harnessing the collaborative strengths of IWS Group to provide customers in the industrial workspace with comprehensive, seamlessly integrated solutions. This approach aims to elevate customer satisfaction while reinforcing the overall impact and effectiveness of IWS Group’s offerings within the market.

Commenting on his new position, Richard said, ā€œItā€™s clear IWS Group is a very ambitious company with a strong track record of organic and acquisition-driven success and a clear vision for growth, which is what attracted me to the position. The future of the group excites me, and I am delighted to lead it into its next phase of growth and innovation.ā€

ā€œWeā€™re extremely excited to have Richard on board as our new CEO,ā€ said Neil Stephenson, Chief Financial Officer for IWS Group. ā€œRichardā€™s extensive leadership background and his proven track record of accelerating market share aligns perfectly with our strategic vision for IWS Group. His dynamic leadership and innovative approach is just what we need to navigate the evolving market landscape and propel IWS Group to new heights. We look forward to the fresh perspective and the boundless energy he brings to our team, and weā€™re confident that under his leadership, IWS Group will continue to thrive and achieve great success.ā€

About IWS Group:

IWS Group is a family of market-leading product brands, manufacturers, and service companies that deliver essential services and supplies to the logistics, material handling, and various industrial sectors across Europe and beyond. The current IWS Group portfolio comprises BeaverswoodĀ®, Brandsafe, Rack Group, and Anco Storage, each of which contributes to the group’s enduring success.

We all know that preventative maintenance is better than reactive maintenance, as it reduces accidents and down time, plus the cost of damaged goods and repairs. However, determining the ideal level of preventative maintenance to achieve the best return on investment (ROI) can be challenging. Read how to focus on creating a pragmatic plan tailored to your workplace, specific risks, and budget.

We’ll highlight the primary advantages and outline essential steps to consider when developing your plan.

How a preventative maintenance plan can benefit your business.

  • Decreased Downtime and Reduced Repair Costs
    Regular maintenance helps identify potential issues before they lead to equipment failure. By addressing these issues proactively, downtime can be minimized, and the need for costly racking repairs can be reduced.
  • Increased Racking Life Expectancy
    Proper maintenance extends the working life of warehouse racking systems. By regularly inspecting and maintaining critical components, the overall lifespan of the racking can be prolonged, reducing the need for premature replacements.
  • Improved Equipment Efficiency and Quality
    Well-maintained warehouse racking systems operate more efficiently, allowing for smoother material handling processes and optimized storage capacity. Regular maintenance ensures that the racking is in optimal condition, minimizing the risk of accidents, product damage, and inefficiencies.
  • Less Damaged Goods
    Stored assets are often damaged when racking failure occurs resulting in not just the cost of unusable stock but also replacement cost and the impact on delivery and customer service.
  • Improved Safety
    A ROI will always include the wellbeing and safety of employees and by keeping equipment in good working order, accidents, injury, sick leave and claims should be reduced and ideally engineered out.
  • Maintaining Compliance and Following Regulations
    Racking systems are considered work equipment, and PUWER (Provision and Use of Work Equipment Regulations 1998) requires that they are maintained in good working order. Also the Health and Safety at Work Act 1974 is an overarching legislation which requires employers to provide a safe working environment. Regular maintenance, inspections, and repairs can help ensure that racking systems meet all these requirements.
  • Enhanced Corporate Reputation
    A preventive maintenance plan demonstrates a commitment to safety, quality, and operational excellence. This can enhance the reputation of your business and the overall brand image, leading to increased customer trust and potential business opportunities.

While companies have shown that an effective preventive maintenance program can deliver a better return on investment, it’s important to note that the specific ROI and cost savings will vary depending on factors such as the size and purpose of the warehouse, the complexity of the racking systems, the frequency of maintenance activities, and the training of employees.

To build the best preventive maintenance plan for your warehouse racking, here are some useful steps:

Understand your Racking Systems

Begin by gaining a thorough understanding of the warehouse racking systems in place. This includes the type of racking (e.g., selective, drive-in, push-back), their load capacities, and any specific maintenance requirements recommended by the manufacturer.

Identify Critical Components

Identify the critical components of the racking systems that require regular inspection and maintenance. This may include upright frames, beams, connectors, base plates, and safety accessories.

Determine Maintenance Frequencies

Determine the appropriate maintenance frequencies for each component based on factors such as usage intensity, load capacity, and environmental conditions. This will require consideration of goods being transported into and around the racking and the methods of transport with associated risks. Ā Some components may require more frequent inspections and maintenance than others.

Establish Maintenance Procedures

Define clear maintenance procedures for addressing identified issues. Ensure that the procedures align with manufacturer recommendations and industry best practices.

Assign Responsibility

Assign responsibility for the preventive maintenance plan to qualified personnel who have the necessary knowledge and skills. This may involve training existing staff or hiring external experts if required.

Implement a Tracking System

Implement a tracking system to record and monitor maintenance activities. This can be done using computerised maintenance management software (CMMS) or a simple spreadsheet. The tracking system should include details such as inspection dates, maintenance actions taken, and any follow-up requirements.

Schedule Regular Inspections

Now that you have defined what, why and how often things needs to be maintained, establish a schedule for regular inspections. Consider also the factors such as the workload of the warehouse, peak seasons, and any specific requirements of the racking systems. Regular inspections should be conducted at predetermined intervals to ensure timely identification and resolution of issues.

Develop Inspection Checklists

Create detailed inspection checklists that cover all critical components and potential issues. These checklists should include visual inspections for signs of damage, corrosion, misalignment, or other abnormalities. Additionally, consider using specialized tools such as load testers to assess the structural integrity of the racking systems.

Document and Analyse Findings

Document all inspection findings and maintenance actions taken. Analyse the data over time to identify recurring issues, trends, or patterns that may require adjustments to the preventive maintenance plan. This analysis can help optimize the plan and improve its effectiveness.

Continuous Improvement

Regularly review and update the preventive maintenance plan based on feedback, lessons learned, and changes in the warehouse operations including;

  • if materials and services can be deployed or sourced more efficiently and cost effectively,
  • should impact protection solutions be implemented or improved.
  • can storage or workflows be redesigned,
  • do employees require training.

Continuous improvement ensures that the plan remains effective in preventing major issues and optimising the lifespan of the racking systems.

Training for Warehouse Teams

Empowering your warehouse teams with adequate training is critical in supporting a preventative maintenance plan. Warehouse teams should be trained to recognize signs of wear, damage, or instability in the racking system. This includes understanding the importance of load limits, recognizing damaged components, and knowing when to report potential safety concerns. Training should also equip personnel with a clear protocol to follow in the event they encounter a safety issue. Encouraging an open reporting culture ensures that any observed problems are promptly communicated to supervisors or maintenance teams for swift resolution.

By following these steps, businesses can build a comprehensive and effective preventive maintenance plan for warehouse racking, leading to cost savings, improved safety, and increased operational efficiency.

Warehouse Racking Specialists

With four decades of industry leadership in the UK, Rack Group has been a trusted partner for businesses, enhancing the longevity of their racking systems while optimising safety and operations. Our comprehensive racking services cover the entire lifecycle, encompassing emergency repairs, maintenance, inspections, and training. Whether you require assistance in developing a preventative maintenance plan or support for specific aspects of your operations, Rack Group is here to help you.

šŸ“ž 01226 78 44 88

šŸ“§ info@therackgroup.com

As an industrial storage business located in Yorkshire, you have a unique opportunity to tap into Rack Group’s valuable services that can transform local businesses and the way you manage your warehouse, and storage systems.

Rack Group, head quartered in Barnsley has decades of experience and expertise in industrial racking, offering a range of benefits that can significantly benefit your business operations. In this article, we’ll explore the advantages of partnering with Rack Group’s industrial racking experts right in your backyard.

Rack Group, Industrial Racking Experts

Local Presence, Global Expertise

Rack Group’s roots are firmly planted in Yorkshire, as a trusted local partner. However, their expertise extends far beyond the region. With over 40 years of industry experience, Rack Group has served businesses across the UK and beyond.

This means you get the best of both worlds: the personal touch of a local partner and the world-class knowledge of a global expert.

Lightning-Fast Response Times

Rack Group’s reputation for being fast and responsive is one of their standout qualities. In the fast-paced world of warehousing, time is of the essence Having Rack Group just around the corner translates to lightning-fast response times. Whether it’s urgent inspections, timely repairs, or immediate consultations, their local presence ensures that help is never too far away.

This rapid response capability minimises disruptions to your daily operations and keeps your warehouse running smoothly. Rack Group also provide a range of dedicated training courses which can easily be provide either at the dedicated training centre in Barnsley or onsite.

Cost-Effective Collaboration

One of the many benefits of working with Rack Group as a local business is the reduction in travel cost and time. With their close proximity to your location, you can eliminate the need for extensive travel or transportation costs associated with sourcing expertise from afar.

This cost efficiency can have a positive impact on your bottom line, allowing you to allocate resources more effectively.

Boosting Local Economy

By choosing Rack Group, you’re not only optimising your warehouse operations but also supporting a local business in Yorkshire. Your collaboration contributes to the growth and sustainability of the local economy, fostering a sense of community and shared prosperity.

It’s a win-win scenario where your business benefits, and so does the region you call home.

Tailored Solutions with Local Insight

Rack Group understand the unique challenges and opportunities that businesses in Yorkshire face. This local insight allows them to offer tailored solutions that are specifically designed to sourcing new premises which requires local knowledge, and regional considerations.

Sustainability

Rack Group is committed to sustainability, and their local presence aligns perfectly with environmentally responsible practices. With reduced travel distances for their team, you’re helping to lower carbon emissions and support eco-friendly initiatives.

Rack Group further contributes to a greener future as their barrier solutions are non-toxic and fully recyclable. By choosing Rack Group as your partner it will bolster your dedication to sustainability while also benefiting from a greener approach to business.

No Nonsense Cost Savings Approach

Rack Group’s services are designed to save you both time and money. By optimising your storage solutions and extending the lifespan of your racking systems, they help you avoid costly repairs and replacements.

Their proactive approach means that potential issues are identified and addressed before they become expensive problems.

Trusted Neighbourhood Experts

Having Rack Group as your local industrial racking experts means you’re working with a team deeply ingrained in the Yorkshire community. They’re not just service providers; they’re trusted neighbours who understand the importance of local business relationships.

When you choose Rack Group as your local industrial racking experts in Yorkshire, you unlock a multitude of benefits that go beyond traditional service providers. With cost-effective collaboration, rapid response times, and the support of a local business, you’re making a smart choice for your warehouse operations. Your partnership with Rack Group not only optimizes your business but also bolsters the local economy and contributes to a sustainable future for all local businesses.

For local businesses, whether you need assistance with racking inspections, protection, repairs, installation or training, Rack Group’s industrial racking experts are ready to help. Don’t miss out on the opportunity to transform your business with Rack Group’s expertise and local services!

For more information on The Rack Group’s products and services, please contact us today for further details.

Warehouse safety is of paramount importance in any industrial setting. One critical aspect that demands attention is the integrity of racking systems.

Unfortunately, racking collapses can lead to catastrophic consequences, posing risks to personnel, operations and inventory.Ā To prevent such disasters, let’s delve into the most common causes of racking failures, explore examples and most importantly the prevention of racking collapse.

Collapsed Racking Image Source TechRescueWMFS Ā Racking_collapses_1 Ā Picture2

 

1. Racking Incorrectly Installed

One of the leading culprits behind racking collapses is improper installation. When racking systems aren’t assembled correctly, they lack the necessary stability to bear the weight they are designed for. Substandard installation often involves misaligned beams, loose connections, or insufficient anchoring to the floor or wall.Ā 

Example: In a warehouse, a racking system was hastily installed without adhering to the manufacturer’s guidelines. As a result, the beams weren’t adequately secured, leading to an eventual collapse when the load capacity was exceeded.Ā 

 

2. Overloaded Pallets and Beams

Either incorrect evaluation of weight limits or ignoring weight load notices. Pushing the limits of a racking system by overloading pallets and beams, is an invitation for disaster. Exceeding the maximum weight capacity compromises the structural integrity of the racking, increasing the risk of failure.Ā 

Example: Even though the weight load notice stated the weight load capacity of the racking, pallets were stacked beyond the recommended load-bearing capacity of the racking. This constant overload weakened the system, eventually resulting in a catastrophic collapse.Ā 

 

3. Impact from Material Handling Equipment

The bustling environment of a warehouse often involves the use of material handling equipment like forklifts and reach trucks. Accidents and collisions with racking systems can cause damage that goes unnoticed, and even small bumps will gradually weaken the structure over time.Ā 

Example: A forklift operator accidentally backed into a rack, causing a slight dent in the upright. While seemingly minor, this impact weakened the racking’s structural integrity, leading to its eventual failure during regular operations by maxing its now weakened load potential or from further minor bumps.Ā 

 

4. Racking Reconfigured and Not Re-Inspected for Safety

Warehouse dynamics change over time, prompting reconfigurations of racking systems. However, these alterations are not always followed by safety inspections. Neglecting to reevaluate the integrity of the racking after reconfiguration can lead to unforeseen vulnerabilities.Ā 

Example: Due to an increase in new product lines, a warehouse decided to rearrange its racking layout. However, the safety inspection was overlooked, and the new configuration was never thoroughly assessed for structural soundness, eventually leading to a collapse.Ā 

 

5. Racking Components Not Repaired Properly

When racking components sustain damage, repairs must be carried out promptly and professionally. Cutting corners or using makeshift fixes compromises the system’s overall strength and reliability.Ā 

Example: In an attempt to save on costs, a warehouse maintenance team attempted to repair a bent beam by straightening it. This inadequate repair rendered the beam unstable, ultimately contributing to the racking collapse.Ā 

Ā 

How can you minimise the Risk of Racking Collapse?Ā 

Qualified Installation, Maintenance, and Inspection Teams

The foundation of a robust racking system begins with a proper installation by qualified experts. Engaging professional installation teams ensures that racking systems are assembled in accordance with manufacturer guidelines, and following EN Regulations and SEMA Guidelines, to ensure the best structural integrity from the start.Ā 

Proper installation ensures that racking systems can safely withstand the intended loads and daily operations. It encompasses aligning beams accurately, securely fastening components, and anchoring the racking securely to the floor or wall.Ā 

Routine inspections involve comprehensive checks of the racking’s structural integrity, including uprights, beams, and connections. Inspections can be undertaken by an internal trained employee while annual inspections by external qualified inspectors. All annual inspectors should be trained to follow EN15635 Standard and PUWER Regulations, in identifying potential vulnerabilities and assessing load-bearing capabilities.Ā 

Sufficient Training for Warehouse Teams

Empowering your warehouse teams with adequate training is a critical defence against racking collapse. Educating personnel on what to look for and the appropriate actions to take upon spotting an issue can prevent potential catastrophes.Ā 

  • Comprehensive Awareness: Warehouse teams should be trained to recognize signs of wear, damage, or instability in the racking system. This includes understanding the importance of load limits, recognizing damaged components, and knowing when to report potential safety concerns.Ā 
  • Immediate Action Plan: Training should equip personnel with a clear protocol to follow in the event they encounter a safety issue. Encouraging an open reporting culture ensures that any observed problems are promptly communicated to supervisors or maintenance teams for swift resolution.Ā 
  • Ongoing Education: Safety training should be a continuous effort, ensuring that all personnel, including new hires, are well-informed about warehouse safety practices. Periodic refreshers and updates on industry best practices keep the workforce vigilant and informed.Ā 

Infographic (3)In conclusion, mitigating the risk of racking collapse is a multi-faceted approach that relies on professional installation, regular maintenance, and diligent inspections. Equally important is providing thorough training to warehouse teams to recognize potential hazards and respond swiftly to ensure a safe and secure workplace environment. By implementing these strategies, warehouse managers can proactively protect their facility, personnel, and valuable inventory from the threat of racking failures.Ā 

Rack Group have over 40 yearsā€™ experience in industrial pallet racking design, installation, repair and inspections, while providing training to upskill customer inhouse teams. Contact us for advice, and quotes for training, installations and inspections.Ā 

Ā 

In a recent webinar, experts from across IWS Group of companies came together to shed light on the importance of safety barrier testing and how to make informed decisions when selecting them.

In particular, the significance of PAS 13 impact rating, choosing the right impact protection for your warehouse risks, and saving on repair and maintenance costs.

This article aims to summarize the key points discussed during the webinar and provide valuable insights for warehouse decision-makers, facilities managers, and health and safety professionals.

 

DISTRIBUTOR INVITE

 

Understanding the Importance of PAS 13

PAS 13 is a globally recognised guidance, established by the British Standards Institutes (BSi) and the Health and Safety Executive (HSE). It serves as a benchmark for safety barriers used in industrial workplaces.

It was explained that the use the PAS 13 BSi guidance is the foundation for IWS Group product testing to benchmark and validate that their barriers comply with PAS 13. Also to further seek verification from an independent testing house, such as TƜV Nord.

PAS 13, testing covers both horizontal barriers and vertical posts, to be impact tested ensuring comprehensive compliance. Testing involves impacting the barriers and measuring their deflection and force transfer. By adhering to PAS 13 standards, customers can have confidence in the reliability and quality of the safety barriers they choose.

 

Choosing the right impact protection for your specific warehouse risk

Safety barriers play a crucial role in protecting people, property, and stock in warehouse environments. However, it was raised that navigating the market and choosing the right safety barrier system can be a daunting task. It was agreed that when selecting safety barriers, decision-makers must thoroughly understand their warehouse environment and the areas that need protection. This includes identifying walkways, stock zones, and deflection zones. Deflection zones are essential for ensuring the safety of individuals by accounting for the distance a barrier will deflect upon impact. Different manufacturers offer varying deflection zones based on factors such as forklift types, speeds, and loads. Comparing barrier test data is key, but that can be challenging as many are not comparable, due to either not testing to PAS 13 and are not third party accredited. Consulting with experts and asking the right questions is crucial in determining the most suitable solution for a specific warehouse.

 

Simplifying Testing Data

Understanding testing data can also be challenging, especially when it involves complex terms like energy and kilojoules. To address this issue, the webinar participants introduced a simplified approach called “Safety Simplified.” This approach provides customers with straightforward information about the energy levels their products can withstand in real world terms. By customers knowing the maximum loads and speeds of their forklifts, they can easily interpret the performance of safety barriers to identify which best meet their needs.

Infographics2

Download the “Safety Simplified” infographic to clearly show barrier performance in real world situations.

 

Avoiding the Cost of Over-Engineering and Underperformance

The webinar addressed the common challenges faced by customers in the market when selecting safety barrier systems. The marketplace offers a wide range of safety barrier systems with varying prices and performance levels. It is important to avoid “over-engineered” products, as different environments require different specifications. For example, an airport can require far higher specification and performance of barriers in comparison to inside a warehouse. Also purchasing low cost, untested products may result in frequent replacements and compromised safety. Therefore it is crucial to invest in safety barriers that match the specific needs of a workplace.

 

Availability and Lead Times

Lead times can significantly impact the development timetable of a warehouse either from construction or ongoing risk management of an existing workplace. It was stressed to check lead times before purchasing which can often vary between weeks and many months and to plan this detail into your risk management strategy and planning.

The panelists reassured the audience that tested safety barrier products from Brandsafe have an average lead time of four weeks. As a UK manufacturer, Brandsafe has invested in its manufacturing process to meet customer requirements efficiently with warehouses in the UK, Central Europe and the USA for rapid response and worldwide product availability.

 

Saving on repair and maintenance costs

All the panelists agreed that choosing the right safety barrier system for a warehouse requires careful consideration of factors such as budget, durability and risk. It was also made clear that choosing polymer barriers over metal had several benefits.

The flexible barrier design and polymer material are engineered to absorb the load of impact, away from a vehicle and ground fixings to reduce damage and repair time, unlike metal barriers.

The benefits from such a design means customers will lower their repairs and maintenance cost compared to metal barriers and reduce vehicle impact damage and downtime. Maintenance is further lowered as these polymer barriers donā€™t rust, corrode, fade or require re-painting, and only need replacing after frequent, major impacts have occurred. They are also non-toxic and suitable for use in food production and freezer environments.

It was stressed that budget constraints can force compromises on durability and longevity. However, with the Brandsafe range of products, customers can find the perfect balance between cost-effectiveness and meeting their specific needs.

 

Key Considerations for Decision Makers

It was wrapped up with advice for decision makers, including facility managers, health and safety managers, and distributors, to assess their environment, determine what needs protection (people, property, and stock), map out walkways, vehicle flow and stock zones, and consider deflection zones. Then review PAS 13 tested and third party accredited barrier products to be confident your risk assessment is best supported by products you can trust.

A final point raised was sustainability is also a critical consideration to ensure long-term viability. Brandsafe barrier range not only offer 100% recyclability but also provide replacement parts, allowing for easy maintenance and extended product lifespan.

For more information view our range of products or contact us for advice or a quote.

šŸ“ž 0044 1226 78 44 88
šŸ“§Ā info@therackgroup.com

 

Become a Distributor

The webinar highlighted the benefits for distributors who deal with safety barriers as part of their portfolio or wish to add them. Companies were invited to join as a distributor or reseller of Brandsafe barriers to help their customers create a safe and productive workplace.

For more information visit our distributor page.